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Tool/Die and Mold Manufacturing

At Source Machining Specialties, we provide high-quality tool/die design and mold manufacturing services, focusing on precision, durability, and timely delivery to meet the exact standards of our customers and their foundries.

Capabilities

  • Wooden Patterns: Ideal for short-term production and R&D.
  • Aluminum Patterns: Smooth finish, high durability, and adherence to industrial standards.
  • Machinery Patterns: Customizable, excellent finishing, reliable.
  • Engineering Patterns: Designed for rugged use with high precision, made from premium materials.
  • Metallic Patterns: Suitable for high-temperature and high-pressure applications, ensuring proper fluid control.
  • Pump Patterns: Dimensionally accurate, compact, created using modern equipment and technology.

Service levels

  • Cost Savings: 40 to 50% less compared to North American costs.
  • Lead Times: 4 to 8 weeks, depending on type.
  • Component Castings: Handle from 0.5 kg to 1.5 tons; pattern weights up to 4.5 tons (e.g., 450-frame motor body).
  • High-Pressure Molding Line (HPML): Patterns ready for DISA, SINTO, and KOYO machines; accommodates horizontal and vertical HPMLs.
  • Match Plate Patterns: Ready-to-use, fully mounted for Arpa300, Arpa450, Arpa900, DISA, SINTO, and other HPML machines.
  • Core Box Systems: Experience with cold core box, shell core box, no-bake core, CO2 core, and FLS systems.

Materials

  • Wood
  • Aluminum
  • Steel
  • Cast Iron
  • Gun Metal
  • Plastic
  • Brass
  • Stainless Steel

Applications

  • Medical
  • Automation
  • Robotics
  • Packaging
  • General Industrial
 
 

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frequently asked questions

Absolutely. We offer comprehensive rapid prototyping services. Our capabilities extend to producing custom prototypes  using advanced techniques like 3D printing and precision machining. This service is crucial for validating design and function before mass production. We work closely with our clients to ensure prototypes meet stringent specifications and industry standards.

We’re dedicated to collaborating with you in the design phase, offering value-add engineering services for manufacturability, material selection, and technical feasibility. This ensures cost-effective, high-quality designs for your industry.

We strive for prompt sample delivery. Our process includes a comprehensive review of design specifications, selection of optimal manufacturing methods (such as investment casting or precision machining), and quality control. This ensures that our samples promptly and professionally reflect the standards of full-scale manufacturing.

Yes, inventory management is a critical component of our service offerings. We employ a Just-In-Time (JIT) delivery system to optimize supply chain efficiency. This approach reduces inventory costs for our clients and ensures timely delivery, aligning with lean manufacturing principles.

We typically provide a quotation within 7-10 business days, depending on the project’s complexity. Upon receiving an initial inquiry, we respond within 24-48 hours to arrange a detailed discussion about the project requirements. This discussion helps us understand the technical details, volume, and specific needs of your project, allowing us to provide a precise and comprehensive quote.

Source Machining Specialties excels in catering to diverse production volumes, from mid to high-volume manufacturing. Our processes prioritize flexibility, allowing us to adapt to varying demand levels while upholding high standards of quality and efficiency.

Our commitment to quality is unwavering. IATF16949, QS9000, and ISO 9001 certified production facilities. Our Quality Department employs advanced technology and stringent processes to meet diverse and demanding industry requirements. Whether for large OEMs or family-owned businesses, our goal is to deliver exceptional product quality tailored to each client’s specific needs.

Yes, we have invested in cutting-edge 3D printing technology to offer a wide range of sample production options. This capability allows us to provide rapid and detailed prototypes, aiding in design validation and iteration. We encourage inquiries about our 3D printing capabilities to explore how we can best meet your prototyping needs with our advanced technological resources.