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Tool/Die and Mold Manufacturing

At Source Machining Specialties, we provide high-quality tool/die design and mold manufacturing services, focusing on precision, durability, and timely delivery to meet the exact standards of our customers and their foundries.

Capabilities

We produce wooden patterns ideal for short-term production and R&D. Our aluminum patterns are known for their smooth finish and high durability, adhering to industrial standards. Additionally, we offer machinery patterns that can be customized to specific requirements, providing excellent finishing and reliability. We specialize in engineering patterns designed for rugged use with high precision, made from premium materials. Our metallic patterns are suitable for high-temperature and high-pressure applications, ensuring proper fluid control. Our pump patterns are dimensionally accurate and compact, created using modern equipment and technology.

Service levels

Our team in India is well-versed in global foundry best practices. We accommodate customer needs by working with both imperial and metric measurement systems, as well as dual dimensional systems.

We handle component castings ranging from 0.5 kg to 1.5 tons and pattern weights up to 4.5 tons, such as a 450-frame motor body. Our high-pressure molding line (HPML) patterns are ready-to-use for DISA, SINTO, and KOYO machines, accommodating both horizontal and vertical HPMLs. We also offer ready-to-use “Match Plate Patterns,” fully mounted and ready for molding machines including Arpa300, Arpa450, Arpa900, DISA, SINTO, and other HPML machines.

Our team has extensive experience with cold core box, shell core box, no-bake core, CO2 core, and FLS systems. We work with various pattern materials including aluminum, brass, gun metal, wood, plastic, and SG iron. We also cast in a variety of materials such as grey iron, SG iron, aluminum, and non-ferrous metals. Our full-fledged design and methoding team communicates excellently in English, ensuring smooth collaboration.

Lead times vary depending on the type, ranging from 4 to 8 weeks. We offer significant cost savings of 40 to 50% compared to North American costs.

PATTERN TYPES

We offer machine molding patterns made from aluminum or cast iron, mounted on match plates, ideal for green sand casting. For larger components, we use hand molding patterns with processes like furan sand casting, no-bake molding, or CO2 molding. Shell molding patterns are made from S.G. iron for forming precise sand shells. Gravity dies, using S.G. iron and leveraging gravitational force, ensure a good surface finish. Investment casting dies, typically made from aluminum, produce wax patterns identical to the final component.

MATERIALS

Our patterns are made from a variety of materials, including wood, aluminum, steel, cast iron, gun metal, plastic, brass and stainless steel. This diverse selection allows us to choose the optimal material to meet the specific performance demands of your project.

APPLICATIONS

Our patterns excel in performance and reliability across various industries, including medical, automation, robotics, packaging, and general industrial applications. This versatility ensures that we can meet the diverse needs of our clients, providing tailored solutions for their specific applications.

WHY CHOOSE US?

We prioritize precision by meticulously crafting patterns to ensure exact dimensions and reliable performance. Using high-quality materials and advanced processes, our patterns are built to last. We offer tailored solutions to meet unique client needs, leveraging state-of-the-art CNC machining for complex, accurate patterns.

Make the customers’ life easier.

mantra we live by at Source machining Specialties